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Im Hintergrund steht eine fertig aufgebaute Solar-Anlage, davor steht das Untergerüst, bereit für die Montage der Module.

Revamping: The Smart Way to Upgrade Your Solar Park

Enhance efficiency and output through targeted technical refurbishment.

The gradual decline in module performance is a well-known issue. This phenomenon, known as solar module degradation, typically sees modules losing around 0.5 to over 1 percent of their efficiency each year. Consequently, after ten years, a solar park's nominal output can drop to less than 90 percent of the original value. As the solar industry matures, so does the need for ongoing maintenance and optimization of solar parks. One of the most effective strategies emerging globally is revamping — the process of replacing older, less efficient modules with newer, more powerful ones.

Our revamping offer

Higher Yield per Hectare

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Comprehensive consulting including profitability analysis for the available options for your solar farm
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Use of existing components such as mounting structures and infrastructure, wherever technically feasible and economically viable
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Extensive experience in power marketing outside the Renewable Energy Sources Act (EEG) and close collaboration with our parent company MVV Trading
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Around 30 years of experience as a project developer and operator of PV systems
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JUWI has installed around 1,850 systems worldwide with a total capacity of 3,250 megawatts
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Experience in replacing modules and inverters in existing solar farms
Revamping models

Adapting to local needs

By selecting the appropriate revamping model, solar park operators can effectively counteract module degradation, enhance performance, and ensure long-term sustainability. Each variant offers a strategic way to optimize existing infrastructure and adapt to changing market conditions.

  • Revamping light

    In this model, all old modules are removed and replaced with new, generally more powerful ones. The number of new modules installed is sufficient to restore the original nominal capacity, ensuring compliance with the existing EEG compensation or other support schemes. This means that some of the tables will remain empty.

  • Revamping medium

    Here, all old modules are also removed. However, in this model, all racks are fully equipped with new solar modules. The capacity that exceeds the original nominal output by a certain factor, must then be marketed outside of the EEG framework in Germany and Greece, either through a Power Purchase Agreement or directly on the electricity exchange.

  • Revamping heavy

    This approach utilizes the EEG compensation in Greece and Germany for the existing nominal capacity, but beyond that, both the modules and the racks are completely replaced, maximizing the use of the park's area. Any capacity exceeding the original nominal output is also marketed outside the EEG.

Further options

Replacement or Repowering

Operators should also keep in mind that revamping isn’t just about modules. It also includes the replacement of defective rear foil or other components such as inverters after the warranty period, enhancing the performance.

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Replacing defective modules and components

To fully utilize the performance of a solar park, operators should inspect and, if necessary, replace faulty modules or inverters.

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Repowering

With a new project on a secured site, you can set the course for the future early on. In this case, an entirely new project is planned and implemented on the existing land.

Our references

Global success stories in solar farm revamping

In the past eight years, we have replaced about 725,000 modules in 18 solar parks. This corresponds to a capacity of around 120 megawatts. Here´s a glimpse of our recent projects:

Böblingen, Germany

Revamping of Solar Rooftop System in Böblingen

By replacing 5,500 solar modules and completely reinstalling the system in Böblingen, JUWI successfully ensured the protection and efficiency of the 1,327.86 kWp installation. As part of a comprehensive revamping process, the solar system was fully renewed. All modules and system components such as cables, substructure, and generator connection boxes were dismantled and reinstalled. The maximum output of the system remained unchanged.

A solar farm with inverters covered in debris following a flood.
Larissa, Greece

Revamping of older, damaged PV plants in Greece after flooding

Central Greece was hit by extensive flooding in autumn 2023. As a result, a 500 kWp PV plant in the Larissa region was almost completely submerged in water, causing severe damage. After the water drained, the Greek O&M team designed, planned and carried out a complete reconstruction of the "Golden Solar" PV plant, replacing old modules with new bifacial modules. Although the nominal output may not be increased for legal reasons, the operator will achieve an additional yield of six to eight percent after revamping the solar power plant.

Your contacts

We look forward to hearing from you!

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Christos Charalampidis

Head of Operations & Maintenance EMEA
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